Repairs & Renovations

We now offer a book ahead system for repairs and renovations. If you do not want to be without your frame for very long you can book a slot for the work to be carried out. A deposit of £50 is required to reserve a slot. Turn-round time is then 2-3 weeks. Please contact us by email or telephone (01526 343322) to check slot availability.

 

DAVE YATES CYCLES are specialists in frame renovations and repairs. You would be amazed at some of the rusty and dilapidated offerings that enter the workshop and leave gleaming as new. Dave can carry out repairs to practically any steel frame (and some aluminium and Carbon Fibre ones as well). Anything from adding a few braze ons to repairing major crash damage. Stripped bottom bracket shells, bent gear hangers, seized seat pins or stems are all in a days work. If it can be welded, brazed or even stuck with adhesive Dave can probably do it.

Dave specialises in "sympathetic" restoration of classic frames, Flying Scot, Bates, Hetchins, Claude Butler are just some of the names that spring to mind. Transfers can usually be obtained to the original pattern to finish the job off properly.

All frames that come in for renovation are inspected for damage, shot blasted to remove the old paint and any corrosion and given a coat of acid etch primer. Once the primer is dry the colour coats are sprayed on and stoved in the oven to harden the paint. Next the transfers are applied and allowed to dry (usually overnight) and any lining or airbrushing applied. The frame is then given a coat of clear lacquer to protect the transfers which is stoved again. Finally the frame has all its threaded holes cleared out with taps to ensure trouble free assembly of the bike.

You can follow an actual frame being renovated in 'A Frame is Re-Born' a photo sequence that takes you through each stage of the renovation process.

Re-Spray Guidelines

  • If you do not want to be without your frame for very long you can book a slot for the work to be carried out. A deposit of £50 is required to reserve a slot. Turn-round time is then 2-3 weeks.
  • The prices (below) are for frames received completely stripped of all components, but if you have difficulty removing a headset or bottom bracket etc fear not, for a small extra charge Dave can remove and refit bits like this.
  • Please do not leave any screws in place. They have to be removed, and this will incur a charge.
  • All frames must be received in reasonably clean condition. Greasy dirt on frames will contaminate the shot blaster. Any work required to clean frames will be charged for.
  • A firm price for any job can only be given on sight of the frame.
  • Pitting and dents are only filled if this is specifically requested
  • If any problems appear during shotblasting these will be notified.
  • If a job that has been started is cancelled, all work carried out up to the point of cancellation must be paid for.
  • The re-spray prices (below) are for colours on the colour chart. There is an additional charge for colour matching (where possible.)
  • You can bring or send your frame to Dave. However, please contact us first either by telephone 01526 343322 or email.
  • If sending your frame, please enclose clear instructions (preferably taped onto the frame) and a contact telephone  number and email address. No responsibility can be taken for mis-interpreted instructions.
  • If you require manufacturer's transfers/decals please ask, do not just assume we will fit them. Transfers are charged at cost plus fitting.
  • A deposit of £50 is required with your frame, unless you have already paid a deposit to book a slot.
  • All work must be paid for before collection or despatch. We accept payment by cheque or bank transfer, cleared before collection or despatch, or in cash at the time of collection. Please note we do not accept cards.
  • If you require chrome plating, please contact us either by telephone 01526 343322 or email We will only undertake chrome plating at the customer's risk on the express understanding that it is against the tube manufactuer's reccommendations. We reserve the right to refuse chrome plating on renovations where we deem it unsafe to carry out the work.

 

Colour chart

The colour chart below shows our 51 standard colours - Dave can also often mix a "special" to match a sample.

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Colour chart key :

1   Poly Green
2   Verde Chiaro
3   Verde
4   Flam. Bright Green
5   Flam. Emerald
6   Flam. Green
7   British Racing Green
8   Grigio
9   Titanium
10  Sparkling Silver
11  Pearl White
12  White
13  N/A
14  N/A
15  N/A
16  N/A
17  N/A
18  Flam. Ruby
19  Rosso
20  Flam. Red
21  Ferrari Red
22  Poppy
23  Flam. Magenta
24  Metallic Pink
25  Pink Champagne
26  Pearl Pink
27  Bubblegum Pink
28  Flam. Orange
29  Bright Orange
30  Golden Yellow
31  Sunflower Yellow
32  Pearl Yellow
33  N/A
34  Oro
35  Black
36  Metallic Black
37  Royal Blue
38  Flam. Royal Blue
39  Blue Cobalto
40  Flam. Light Blue
41  Regatta Blue
42  Sparkling Pearl Blue
43  Gios Blue
44  Sparkling Blue
45  Blu
46  Sky Blue
47  Pearl Blue
48  Blue Azzuro
49  Viola Chiaro
50  Viola
51  Blue Viola

 

If you want to discuss your renovation job feel free to contact us either by telephone 01526 343322 or email and Dave will be happy to discuss any questions you may have.

Repairs & Renovations prices (£)

Please note these are the prices you pay, there is no VAT to be added

  •   RE-SPRAYS
  ENAMEL METALLIC PEARL/FLAM
Frame & forks 88.00 98.00 102.00
Frame only 80.00 90.00 94.00
Forks only 33.00 35.00 37.00

If the frame being re-sprayed is powder coated there will be an additional charge for the extra time required to remove the powder coating.

  • CONTRASTS   
All head tube or seat tube from   34.00
Single panel on seat, top or down tube 30.00
Extra panels, same colour (each) 15.00
Seat tube multiple bands 40.00
Rear triangle & forks 75.00
Faded panels (1st colour change) from   34.00
Faded panels (each subsequent colour) 25.00
Match non standard colour (where possible) 25.00
  • FINISHING SUNDRIES

Lug lining from   30.00
Supply & fit Dave Yates transfers (DY frames only) 28.00
Fit other makers transfers (transfers extra at cost) 15.00
Name on top tube (per side) 15.00
Remove & re-fit head badge or plastic gear guide 7.00
Fill dents (each)     from    8.00
Fill surface pitting with filler & rub down from  30.00
  • BRAZE ONS

Pump pegs 12.00
Stops or guides 12.00
3 top tube guides 30.00
Solid allen key seat bolt 25.00
Lever bosses (each) 12.00
Bottle bosses (inc. stainless allen bolts) 20.00
Campag gear tunnels (each) 12.00
Centre pull bridge (inc. adjuster) 25.00
Cantilever brake pivots (per brake) 25.00
Gear hanger 25.00
Pannier bosses (per fixing point) 12.00
Chain hanger 12.00
Mudguard eyes (each) 12.00
Braze on front changer boss 25.00
Remove braze on and clean up tube from   8.00
Single bottle boss as fixing point 12.00
Tandem brake anchor / dynamo plate 25.00
ATB triple cable stops 20.00
Disc brake mount & strut 60.00
  • FRAME REPAIRS

The prices shown below for frame repairs are all FROM... and will vary with materials used (e.g. 525, 631, 853) and the exact nature of the repair.

  PRICE FROM
Cut & weld bottom bracket (frame stripped) 55.00
New bottom bracket shell 130.00
New top tube   85.00
New down tube   85.00
New seat tube   90.00
New head tube 90.00
New head tube & lugs   120.00
New front end   220.00
New pair seat stays inc. brake bridge 120.00
New single seat stay 70.00
New pair chain stays 120.00
New single chain stay 70.00
New pair rear dropouts 120.00
New single rear dropout 70.00
New rear triangle 230.00
New brake bridge 35.00
New bottom bridge 30.00
Check over alignment & report F.O.C
Straighten (where possible)    25.00
Remove seized rear adjusters (each) 10.00
Drill out for allen key brakes 15.00
Fill metal head badge holes 8.00
  • NEW FORKS

Reynolds custom steel forks (excluding painting) 120.00
  • FORK REPAIRS

New steering column 60.00
Convert to Ahead steerer 60.00
New pair dropouts 60.00
New single dropout 35.00
New pair 531 blades 99.00
New single 531 blade 60.00
Straighten & re-track forks from  20.00
  • SUNDRIES

Remove, clean & re-fit bottom bracket or headset from  18.00
Remove seized stem, bottom bracket or seat pin from  30.00
Supply and fit new allen key seat bolt 7.00
Supply and fit new rear adjusters 10.00
Fit new headset or bottom bracket 14.00
Strip & re-assemble cycle (plus any parts) 120.00
Remove fixed cup & headset races from   6.00
Shot blast frame & forks 25.00
Shot blast & prime frame & forks 45.00
Shot blast frame only 22.00
Shot blast & prime frame only 39.00
Shot blast forks only 15.00
Shot blast & prime forks only 25.00

Any jobs not listed will be charged at £30.00 per hour

 

A Frame is Re-Born

Here you can follow the 're-birth' of a frame as it is renovated in our workshop. If you wish to see more detail simply click on any of the images to view an enlargement.

Click image to enlarge This 12 year old frame has had a hard life and returns to the workshop for a dose of TLC.

 

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The ravages of salt and time.

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The work required is noted on a renovation/repair order form.

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A damaged pannier boss is replaced.

The old paint and corrosion is stripped off in the shot blaster.

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Click image to enlarge This shows the effect of blasting. The left fork blade is completely stripped back to bare clean metal.

 

Click image to enlarge The shot blasting process certainly does a thorough job - you can even see the line of braze on the joint.

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The fully repaired and shot blasted frame in the spray booth awaiting a coat of acid etch primer.

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The acid etch primer being applied.

Our frame (3rd from right) ready for its colour coats.

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The frame is lightly rubbed down before painting (left) and then dusted with the blow gun (right).

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Several coats of paint are sprayed on to ensure a high quality finish.

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It's blue !!
Stove enamel requires 'cooking' in the oven for 20 minutes at 120 degrees centigrade.

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         Transfers are applied.

      A coat of clear lacquer is applied, then another trip to the oven.

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Bottom bracket and all threaded holes are cleared out.

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The transfers establish the frames pedigree.

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A job well done and good for another 12 years !!

And finally, we don't just renovate our own frames - we'll do anybody's for money !!

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If you haven't already seen 'A Frame is Born' check that out too. It shows you step by step exactly how a DAVE YATES custom frame is made.